In order to dispose the ammonium
chloride (NH4Cl) recovered from rare-earth wastewater, a series of
experiments were conducted to examine the feasibility of converting the
recovered ammonium chloride to ammonium sulfate, a product that could then be
reused in the mining of rare-earth. Experimental results showed that the NH4Cl
conversion efficiency rises on lowering the NH4Cl:H2SO4
molar ratio and on increasing the reaction temperature and initial
concentration of the NH4Cl mass. Reaction time influences the
increase of the NH4Cl conversion efficiency, but declines to
negligible levels when its duration exceeds 1 h. The NH4Cl
conversion efficiency of adding concentrated H2SO4 before
ammonium chloride is higher than that of adding ammonium chloride before
concentrated H2SO4. Stirring and maintaining a negative
pressure during the course of reaction too exert an influence although slightly
on the conversion. Based on these findings, a process was designed to convert
the ammonium chloride recovered from the rare-earth wastewater to ammonium
sulfate. An economic evaluation of this process revealed that a payoff of
$1.445 million per year is possible.